RayDyLyo® is the innovative alternative to aluminium crimp seals. Available sterile, the RayDyLyo® cap allows for simple push-fit vial closure, and is suitable for development stage right up to full-scale automated production.
A revolutionary, tool-free capping system for aseptic environments.
Revolutionising the Vial Capping Process
RayDyLyo® is an innovative alternative to traditional crimp capping which simplifies the capping process while offering sterility, safety, and efficiency. Designed to work seamlessly with 13mm and 20mm crimp neck vials, RayDyLyo® eliminates the need for crimping tools and ensures a fully aseptic process. This single-step closure system is available in sterile Ready-to-Use (RTU) or Ready-to-Sterilise (RTS) formats, making it suitable for manual, semi-automated, and fully automated capping operations.
RayDyLyo® enhances production flexibility and quality, reducing the risk of contamination and cosmetic defects. It’s compatible with existing filling and capping lines, offering a cost-effective solution for pharmaceutical and biotech companies. The innovative tamper-evident design and colour customisation options provide additional security and branding benefits. Whether used for small batch clinical trials or large-scale production, RayDyLyo® is a revolutionary new step in healthcare packaging.
RayDyLyo® is ideal for pharmaceutical and biotech companies, CDMOs, and research institutions requiring sterile, reliable, and efficient vial capping. Its flexible design makes it perfect for applications ranging from small-batch clinical trials to fully automated industrial production lines.
RayDyLyo® streamlines vial capping by integrating into aseptic filling lines, ensuring sterility and reducing production risks. Additionally, the nested aseptic capping system enables gloveless operation in isolators, minimising human intervention and contamination.
The RayDyLyo® vial closure system simplifies the filling and capping of vials, thereby reducing time to market and saving you time and resources. Pre-fitted with your choice of Injection or Freeze Dry (Lyo) Stopper, vial closure becomes a one-step process.
With its push-fit design, manual closure of an ISO Standard Vial can be achieved with a simple downward pressure, eliminating the need for specialist crimping tools. This makes it the ideal solution for small scale research & development projects, as well as clinical trials; and when the time comes to scale-up RayDyLyo supports inline filling and capping on existing production lines. RayDyLyo® caps can be supplied Gamma Sterilised and Ready to Use (RTU), or clean and Ready to Sterilise (RTS) via Gamma or Steam Sterilisation methods.
Sterile 13mm and 20mm RayDyLyo® push-fit vial caps prefitted with FluroTec® laminated bromobutyl stoppers.
RayDyLyo® push-fit caps can be supplied in a range of packaging formats to suit your specific production processes. See the table below for quantities per pack.
| Format | Quantity per Pack - 13mm | Quantity per Pack - 20mm |
|---|---|---|
| S-Box | 400 | 200 |
| Small Bag | 2 x 400 = 800 | 2 x 200 = 400 |
| Large Bag | 2000 | 1000 |
| Port Bag | 3200 | 1600 |
| Nested: to suit 2R / 4R vials* | 100 | - |
| Nested: to suit 6R / 15R vials* | - | 48 |
| Nested: to suit 20R / 30R vials* | - | 25 |
| Nested: to suit 50R vials* | - | 16 |
*RayDyLyo® Nested Caps are compatible with SCHOTT's Sterile and Ready-to-Use Nested adaptiQ® Vials.
Caps are pre-loaded with the stopper of your choice and are supplied nested, suitable for capping multiple vials in one step.
With a choice of equipment capable of processing RayDyLyo® caps with adaptiQ® vials, asceptic fill & finish has never been so simple.
For more information about RayDyLyo push-fit vial caps please contact us.
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